VICTORIA5G

We offer turn-key solutions for complete bottling lines from 5 Gallons to 5 Litres. Victoria5G is our multiformat bottle line, designed keeping in mind two factors:

Product hygienic safety: Advanced washing cycle with main multinational chemical companies

Flexibility: To customize the machines as per different requirements in terms of bottle shape, dimension, capacity and washing standard

Our turn-key solution for bottling lines compromises of:

WASHER

Our washing machine for 5Gallons, manufactured in different sizes from 300 to 3.000b/h, can guarantee the highest level of bottle hygienic quality today on the market.

This superior level of sanitization is achieved through the precise control and optimization of five critical factors:

• Wash Time
• Temperature
• Pressure
• Chemical Formulation
• Mechanical Action

WASHING ROTATING NOZZLES

1. The washer is fitted with double washing rotating nozzles which helps the jet of water hits the handle and the walls too.
2. Self-cleaning nozzles for washing efficiency.

1000 CLASS FILLER

1. Filling process avoids contact between valve and bottle neck to prevent contamination transfer
2. Electronically controlled filling ensures predetermined water volume in each bottle
3. Sanitary design with all product-contact parts made of AISI 316 stainless steel

ULTRA CLEAN FILLER

1. Minimalist design of filling cabinet
2. Equipped with HEPA filters
3. AISI 316 stainless steel construction without dead ends, meeting strictest hygiene design requirements

PRESS-ON CAPPER

The PRESS-ON CAPPER is a linear machine that employs precise pressure application to securely affix caps onto bottles, ensuring a reliable seal. It includes:

1. Cap hopper
2. Canal chute
3. Device to snap the cap on the neck
4. Specialized cap sterilization systems prevent any contaminating agents present on the caps from coming into contact with the bottle necks.

ELECTRONIC SCREW CAPPER

1. Simple and precise operation
2. Doesn’t require stars, mechanical clutches, or complex lifting mechanisms
3. Closing torque easily set via touchscreen interface
4. Vectorial frequency converter enables highly precise torque management
5. Minimal handling parts for bottle movement within the machine
6. Reduced changeover downtimes

PALLETIZER

1. 100% designed specifically for heavy-duty 5-gallon bottle palletizing
2. Very simple and reliable machine, no brushless motors or sophisticated mechanisms required
3. Bottle transfer system from conveyor to rack pocket avoids gripping bottle neck or manipulating cap area
4. Managed by a user-friendly touchscreen control panel

DECAPPER

1. Designed to remove caps from returned bottles
2. PLC manages all automatic/manual functions and records incoming bottle statistics
3. Can be upgraded to recognize and discard potentially contaminated bottles
4. Utilizes a combination of digital camera and fiber optic detectors for inspection

LEAK TESTER

1. Designed to recognize and reject leaking bottles
2. Works by pressurizing containers for set time and measuring pressure losses
3. PLC manages all automatic/manual functions and records faulty bottle statistics
4. Reliable and accurate leak detection of cracks down to 0.2mm diameter
5. User-friendly touchscreen and microprocessor-based control

NEW CHANGE OVER SYSTEM

Kasproc’s line handles both 3/5G and 5/10L PET one-way bottles with a quick changeover system, balancing minimal downtime and maximum hygienic safety.

C.I.P. SYSTEM

To maintain bottle hygiene, we first sterilize the parts in contact with the product using a CIP unit, which can operate automatically or semi-automatically with hot or cold solutions.