Flowmatic

Contactless Pet Filler with Electronic Flowmeters

FLOWMATIC series Electronic Filling and Capping Machines have been developed for filling non-carbonated beverages like fruit juices, lemonade, iced tea, and turnip juice into PET/HDPE bottles with electromagnetic volumetric measurement method, in a fast, sensitive, and hygienic manner.

The unique feature of this machine is that the valve can fill bottles hygienically without contact. A wide range of products is available for investors with alternative models reaching up to 50,000 bottles per hour.

Product Info:

Rinsing:

Special grippers are used to catch the bottles from their brims and turn them 180°. Depending on the nature of the product to be filled, water, sterile air, nitrogen, or a different liquid can be sprayed into the bottle in the rinsing part.

With the operation based on “No Bottle-No Spray,” the nozzles are activated only if there is a bottle on the grippers to save water.

Filling:

With the electromagnetic flowmeter, the filling can be done extremely quickly and precisely
The bottle never touches the valve thanks to the “Contact Free Filling” technique, so hygiene is at the utmost level
A separate “valve-flowmeter set” is used for each bottle, ensuring there is never any deviation in precision
The valves are controlled by the Electronic and Pneumatic Control Center placed on the filling tank
Pre-entered values according to different product and bottle volumes can be recalled from the operator panel and easily set during format change
Suitable for closed-loop CIP systems with sanitation caps

Capping:

Various capping groups can be mounted on the mono-block body so that different caps can be attached.

General features:

PLC-controlled fully automatic operation
Colorful and wide touchscreen operator panel
On-screen “Error messages” make it easy to spot errors
Electronic speed change in main drive motor with frequency inverter
Central lubrication group situated at a single point in the machine

Optional special applications:

Nitrogen drip system (Just before the bottle is capped, liquid nitrogen is dripped into it to increase its shelf life and harden the bottle, to prevent deformation during storage and transportation.)
Fully enclosed hygienic machine (Fans with HEPA filter mounted on the machine ceiling create positive pressure and largely prevent dust or bacteria from entering in)
Cap sterilization system (Cleans the inside of the cap with a vacuum before meeting the bottle and sterilizes it with ultraviolet light)
Manufacturing of components in contact with the product from AISI 316 stainless steel