It is a high-tech, rotary type Filling/Capping machine with separate load cells used under each bottle. It has been developed specifically for weighing and filling expensive and microbiologically sensitive products such as oil.

A special version has been developed and offered for sale for large-volume tin cans and plastic bottles, which are widely used in the oil industry.

With this Megacell-G series model, 5-liter cans, narrow-brim plastic bottles, and wide-brim 5-liter plastic jars with different shapes and caps can be filled with the same machine.

Edible-oil - Megacell
Edible-oil - Megacell

Advantages of the Weighing Filling System:

  • Due to the weight-controlled operating system, filling accuracy is much higher
  • The same amount of filling can always be achieved regardless of the product temperature.
  • Due to its special valve structure, dripping can be prevented after filling
  • As the bottle never touches the valve thanks to the “Contact Free Filling” technique, hygiene is at the utmost level
  • As there are very few moving parts in filling valves, spare part and maintenance requirement is extremely low

Optional Bottle Cleaning Group (Rinsing):

The insides of the bottles can be cleaned before filling using a rinsing group that can be placed “optionally” before the filling group.

In the rinsing phase, the bottles are grabbed by their brims using special holders, rotated 180°, and depending on the nature of the product, sterile air, water, nitrogen, or different cleaning liquids can be sprayed into them.

Nozzles operate according to the “No Bottle-No Spray” principle and can be activated only if the relevant grippers have a bottle in them, for economic purposes.


  • With the Weighing Filling System in which German-made HBM branded weighing cells (load cells) are used under each bottle, an extremely sensitive filling process can be carried out
  • With the “Contact Free Filling Technology”, the bottles never contact with the valves. So filling is carried out under the utmost hygienic conditions
  • The valves are controlled by the Electronic and Pneumatic Control Center placed on the filling tank
  • Pre-entered values according to different product and bottle volumes can be recalled from the operator panel and easily adjusted during format change
  • Mechanical vibrations that occur during the operation of the machine do not affect the weighing cells, thanks to the electronic filtration program
  • Filling tolerance is constantly optimized with the computerized control system


  • Screw cap, crown cap, aluminum cap, etc. The capping group suitable for the required cap type can be mounted on the mono-block body.
  • Fully automatic cap sequencing unit (stainless steel) equipped with cap level control sensor
  • Photocell-controlled cap landing path
  • “No Bottle – No Cap” system that prevents cap waste
  • Control system that checks and discards capless bottles in the final stage

General Features:

  • PLC-controlled fully automatic operation
  • Colorful and large touchscreen operator panel
  • Statistics, error messages, and error diagnostic reports can be seen on the operator panel
  • Electronic speed change in main drive motor with frequency inverter
  • Central lubrication unit situated at a single point in the machine

Optional Special Applications:

  • Mobile nozzles which can go inside the bottles to provide more effective bottle cleaning in the rinsing group
  • Fully enclosed hygienic machine (Fans with HEPA filter mounted on the machine ceiling create positive pressure and largely prevent dust or bacteria from entering in).
  • Neck transport system for facilities that only fill plastic bottles.
  • Cap sterilization system (Cleans the inside of the cap with a vacuum before meeting the bottle and sterilizes it with ultraviolet light)

Copyright by KASproc. All rights reserved

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