Megacell

NET WEIGHT FILLER

It is a high-tech, rotary type Filling/Capping machine with separate load cells used under each bottle. It has been developed specifically for weighing and filling expensive and microbiologically sensitive products such as oil.

A special version has been developed and offered for sale for large-volume tin cans and plastic bottles, which are widely used in the oil industry.

With this Megacell-G series model, 5-liter cans, narrow-brim plastic bottles, and wide-brim 5-liter plastic jars with different shapes and caps can be filled with the same machine.

Advantages of the Weighing Filling System:

Due to the weight-controlled operating system, filling accuracy is much higher
The same amount of filling can always be achieved regardless of the product temperature.
Due to its special valve structure, dripping can be prevented after filling
As the bottle never touches the valve thanks to the “Contact Free Filling” technique, hygiene is at the utmost level
As there are very few moving parts in filling valves, spare part and maintenance requirement is extremely low

Optional Bottle Cleaning Group (Rinsing):

The insides of the bottles can be cleaned before filling using a rinsing group that can be placed “optionally” before the filling group.

In the rinsing phase, the bottles are grabbed by their brims using special holders, rotated 180°, and depending on the nature of the product, sterile air, water, nitrogen, or different cleaning liquids can be sprayed into them.

Nozzles operate according to the “No Bottle-No Spray” principle and can be activated only if the relevant grippers have a bottle in them, for economic purposes.

Filling:

With the Weighing Filling System in which German-made HBM branded weighing cells (load cells) are used under each bottle, an extremely sensitive filling process can be carried out
With the “Contact Free Filling Technology”, the bottles never contact with the valves. So filling is carried out under the utmost hygienic conditions
The valves are controlled by the Electronic and Pneumatic Control Center placed on the filling tank
Pre-entered values according to different product and bottle volumes can be recalled from the operator panel and easily adjusted during format change
Mechanical vibrations that occur during the operation of the machine do not affect the weighing cells, thanks to the electronic filtration program
Filling tolerance is constantly optimized with the computerized control system

Capping:

Screw cap, crown cap, aluminum cap, etc. The capping group suitable for the required cap type can be mounted on the mono-block body.
Fully automatic cap sequencing unit (stainless steel) equipped with cap level control sensor
Photocell-controlled cap landing path
“No Bottle – No Cap” system that prevents cap waste
Control system that checks and discards capless bottles in the final stage

General Features:

PLC-controlled fully automatic operation
Colorful and large touchscreen operator panel
Statistics, error messages, and error diagnostic reports can be seen on the operator panel
Electronic speed change in main drive motor with frequency inverter
Central lubrication unit situated at a single point in the machine

Optional Special Applications:

Mobile nozzles which can go inside the bottles to provide more effective bottle cleaning in the rinsing group
Fully enclosed hygienic machine (Fans with HEPA filter mounted on the machine ceiling create positive pressure and largely prevent dust or bacteria from entering in).
Neck transport system for facilities that only fill plastic bottles.
Cap sterilization system (Cleans the inside of the cap with a vacuum before meeting the bottle and sterilizes it with ultraviolet light)