Flowmatic Mass

Mass Filler With Electronic Flowmeters

Flowmatic Mass Filling/Sealing Machine has been specially developed for filling expensive and microbiologically sensitive products such as oils by calculating the “mass flow rate” using special flow meters (mass flowmeters). It gives exceptionally good results in products that require a high level of sanitation and precision.

A special version called the Megacell-G series has been developed and released to the market for large-volume tin cans and plastic bottles, which are popular in the oil industry.

Advantages of Filling System with Flowmeter:

Much higher precision and control of filling
The filling can be made independent of the product temperature
Due to its special valve structure, no drip is expected after filling
Switching to different products can be made easily without any adjustment
As the bottle never touches the valve thanks to the “Contact Free Filling” technique, hygiene is at the utmost level
Higher speed compared to machines with the same number of filling valves
Very low maintenance cost

Optional Bottle Cleaning Group (Rinsing):

The insides of the bottles can be cleaned before filling using a rinsing group that can be placed “optionally” before the filling group. In the rinsing phase, the bottles are grabbed from their brims through special grippers and rotated 180°, and depending on the nature of the product, sterile air, water, nitrogen or different cleaning liquids can be sprayed into them.

Nozzles operating according to the “No Bottle-No Spray” system are activated only if the relevant grippers have a bottle.

Filling:

Thanks to the flowmeter which operates based on the mass flow rate, extremely fast and precise filling can be achieved
As the bottle never touches the valve thanks to the “Contact Free Filling” technique, hygiene is at the utmost level
Since a separate “valve-flowmeter set” is used for each bottle, there is never any deviation in precision
The valves are controlled by the Electronic and Pneumatic Control Center which is located in the filling tank
Pre-entered values according to different product and bottle volumes can be recalled from the operator panel and easily adjusted during format changes
Suitable for closed-loop CIP systems with sanitation caps

Capping:

Various capping groups can be mounted on the mono-block body, such as:

Plastic caps and crown caps
Aluminum crown caps

Optionally, two different capping units can be mounted on the same mono-block body.

General Features:

PLC-controlled fully automatic operation
Colorful and large touchscreen operator panel
On-screen “Error messages” which make it easy to find faults
Electronic speed change in main drive motor with frequency inverter
Central lubrication unit situated at a single point in the machine
Stainless steel electrical control panel

Optional special hygienic applications:

Fully enclosed hygienic machine (Fans with HEPA filter mounted on the machine ceiling create positive pressure and largely prevent dust or bacteria from entering in).

Cap sterilization system (cleans the inside of the cap with a vacuum before meeting the bottle and sterilizes it with ultraviolet light. There is also the option of washing the inside of the cap with ozonated water).